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West Palm Beach · Florida · Since 1981

Architectural Foam
Fabrications

Architectural form, made buildable.

Precision-cut foam components for architecture, construction and custom applications—reviewed by people who understand how the work gets built.

40+Years of fabrication experience
CADAccurate, repeatable profiles
1:1Human technical review
Built for the professional tradesGeneral contractorsArchitects & designersStucco & plaster tradesShell & precast contractors

Capabilities

From linework to
finished form.

We support custom projects from the first reference through fabrication. Bring a detailed drawing or an early idea—our team will help define the material, geometry and finish.

Inside the processFabrication in motion

See the equipment, handling and shop workflow behind made-to-spec components.

Easy online quoting

A quote should be
the easy part.

Start with what you know. Our guided builder turns a product choice, rough sketch or reference file into a request our team can review.

  1. 01
    BuildChoose what you need

    Start with the closest product type—exact specifications can come later.

  2. 02
    Draw or uploadShow us the idea

    Sketch a profile or attach a plan, photo, PDF or reference file.

  3. 03
    SendGet a human review

    Our fabrication team will review the request with you.

Try the quote builder
How quoting works01 / 03
AFQuote Builder•••

Step 2 · Build

What are you creating?

Choose the closest option. You can refine every detail next.

ML
Architectural MoldingCornices, trim, sills & profiles
BR
Brackets & CorbelsDecorative architectural details
+
Custom ProjectA one-of-a-kind fabrication
ExteriorInteriorNot sure
Continue →

Step 4 · Draw & upload

Draw it or upload a reference.

A rough idea is enough to start the conversation.

18 ⅞″24 ¼″
reference-profile.pdfUploading your reference…

Request received

Your idea is ready for review.

Your request and reference files are now with the AFF fabrication team.

Request numberAssigned after secure submit

Reviewed by a real fabricator. We will confirm scope, material, finish and next steps with you.

View request →
01

Architectural profiles

Cornices, bands, trim, window surrounds, wall caps and custom shapes cut from your drawings.

02

Columns & components

Columns, capitals, bases, pediments, balusters, brackets and coordinated facade details.

03

Concrete forms

CAD-cut arches, circles, medallions, negatives and knockouts for shell and precast work.

04

Custom fabrication

One-of-a-kind forms for retail, events, exhibits, signage, stage sets and themed environments.

05

Cut-to-size foam

Open-cell, closed-cell, marine, upholstery and packaging foam selected for the application.

06

Coatings & finishes

Raw foam or project-ready finishes including hard coat, smooth, sand and paint-ready surfaces.

White home with black decorative brackets beneath rooflines, balcony and entry
02

Architectural brackets & corbels

Details that give the roofline its rhythm.

Custom foam brackets bring depth, proportion and a crafted finish to eaves, balconies, entries and façades. Each lightweight component is fabricated to match the architectural intent.

Applications
Eaves, balconies, entries, beams and façade accents
Design
Standard proportions or custom profiles from your drawings
Finish
Raw, coated or paint-ready for the specified application
Quote brackets & corbels

Selected work

Built details.
Visible impact.

Representative applications from the Architectural Foam Fabrications portfolio.

01

Residential

Custom exterior details that add proportion, depth and architectural character to the home.

Grand arched entry01
Residential

Grand arched entry

Layered trim and cornice details framing a dramatic residential entrance

Ornamental mantel surround02
Residential

Ornamental mantel surround

Layered profiles, relief carving and panel trim for a refined interior focal wall

02

Commercial

Repeatable facade systems and feature components coordinated for larger project scopes.

Large-format facade ornament01
Commercial

Large-format facade ornament

Cornices, brackets, arches and sculpted reliefs coordinated across a commercial elevation

Coordinated interior arches02
Commercial

Coordinated interior arches

Layered arch profiles and cornice transitions aligned across a commercial interior

03

Events & Theming

Lightweight sculptural forms and scenic architecture for displays, exhibits and immersive environments.

Custom sculptural characters01
Events & Theming

Custom sculptural characters

Dimensional forms for seasonal displays and branded experiences

Scenic architectural environments02
Events & Theming

Scenic architectural environments

Columns, arches and modular geometry for themed installations

96 ¾″
AFF · SHOP SKETCH · REV 02 · SCALE 1:4

A defined path to production

Clear from first reference
to final delivery.

  1. 01

    Send the reference

    Plans, dimensions, a photograph, a sample or even a rough sketch.

  2. 02

    Technical review

    We assess geometry, use, material, finish, quantity and delivery requirements.

  3. 03

    Approve the scope

    Pricing, details and shop drawings are aligned before production begins.

  4. 04

    Fabricate & deliver

    Your order is cut, shaped, finished and coordinated for pickup or delivery.

Material intelligence

The right foam is part of the solution.

Density, cell structure and finish are selected around the application—not from a one-size-fits-all catalog.

01

EPS

Architectural shapes, forms and lightweight decorative components.

02

Open cell

Upholstery, bedding, acoustic, packaging and protective inserts.

03

Closed cell

Marine, flotation, cushioning and demanding specialty uses.

04

Finishes

Raw, hard coat, smooth, sand, cut-coral and paint-ready.

Ready when your project is

Bring us the drawing.
We'll shape the solution.

Call nowRequest a quote